The study analyses the breakage rates of reusable transport packaging, focusing on plastic crates used in pooling systems. It examines factors influencing breakage, such as handling, material quality, and logistics processes. The findings reveal that breakage rates are lower than often assumed, supporting the economic and environmental benefits of reuse. The study provides data-driven insights to improve the efficiency and durability of reusable packaging systems. It aims to inform businesses and policymakers on optimising reuse infrastructure and reducing unnecessary packaging waste.